Today, touchscreens are virtually
everywhere -- from cell phones and computer tablets to personal navigation
devices and MP3 players, even fitness equipment. One emerging trend is that
touchscreens are becoming increasingly interdependent on display technologies.
The growing variety of interactive display technologies allows touchscreens to
be widely used.
Sri Peruvemba is a Board Member and Chair
of Marketing of The Society for Information Display (SID), the only
professional organization focused on the display industry. He is an expert when
it comes to electronic display technologies having connected with hundreds of
display enthusiasts throughout is years at SID. He states, “TV tech is
currently dominated by LCDs, which represent 90% of the market. On its heels
are breakthroughs like MicroLED, OLED, and quantum dot LED (QLED). Each has its
cornucopia of advantages and some drawbacks. Based on market factors and
technologies that will take us in wildly new directions, your TV may not even
be recognizable five years from today.”
Peruvemba discusses the changing world of
touchscreens in the below article. Please let me know if you can use this article
for publication purposes
Staying in Touch with Emerging Needs
The rising demand for better touchscreens
means consumers will increasingly expect more performance at a lower cost.
Today’s touchscreens should be thin, light, visible in varying ambient light
conditions, highly responsive and, most importantly affordable. Quick response,
transparent touchscreens are now critical to a great user experience and can
only be achieved through transparent conductors invisible to the naked eye. A
key component behind these innovative technologies is silver nanowires.
Pro-Cap: Popular for Now
The most popular touchscreen technology
is projected capacitance or pro-cap. At the core of this technology is a
transparent conductor, a layer of material that needs to conduct electricity.
Yet it must remain transparent and allow light from the underlying display to
shine through the screen. Today’s touchscreens must be highly responsive,
bright and visible in varying ambient light conditions. This calls for highly
conductive transparent conductors with high transmission. But pro-cap
technology won’t recognize touch from a thick-gloved hand and it won’t work
with all types of stylus or a prosthetic hand.
Inherent Versatility of Transparent
Conductors
Transparent conductors can also be used
as electrodes for LCD, OLED, thin film photovoltaic cells, shutters for 3D TVs
and a whole host of applications. In general, the requirements are the same –
higher conductivity, better light transmission, and no side effects like moiré
or pattern visibility. Add to this the ability to flex a hundred thousand times
to support flexible touch screens and one begins to see the inherent
versatility of transparent conductors. The industry, of course, wants all of
this at a cost lower than today’s incumbent traditional technology. So what are
the distinctive benefits of silver nanowires for various types of touchscreen applications?
Silver Nanowires: The New ‘Gold’ Standard
Silver nanowires are expected to become
the new gold standard in touchscreen displays, delivering a bounty of benefits
at reduced cost. The wires are usually developed and suspended in a fluid. The
resultant ink is used to coat roll-to-roll plastic film substrates to create
transparent conductive films of varying sheet resistances. Silver nanowires can
also be coated on glass or other substrates but roll-to-roll film is most
popular. The nanowires are a few tens of nanometers in diameter and a few tens
of micrometers in length. When coated on a plastic substrate (usually PET),
these high-aspect-ratio (1,000:1) silver nanowires, overlap to create a highly
conductive, yet transparent network. See Figure 1. This relatively sparse
network of high aspect ratio silver nanowires allows light to pass through with
high transmission rates. State of the art conductive films using silver
nanowires now have less than 0.2% delta haze, which is as good or better than ITO.
Figure 1 : Silver Nanowires under microscope,
photo courtesy C3Nano
Meeting Touchscreen Requirements
Sheet resistance requirements for
transparent conductors vary by application and touchscreen size. The
conductivity requirements for a 30-inch monitor are significantly higher than
that of a touchscreen used in a four-inch mobile phone. Touchscreen
applications require highly transmissive materials for clear visibility;
excellent conductivity to ensure fast touch response: and thin, light materials
for sleek, aesthetically pleasing end products, all at a low cost. These
requirements are constantly evolving.
Today, device makers are looking for
conductivity below 70W/sq to make their touchscreens more responsive and
further improve the user experience. For large area touchscreens in devices,
such as 30-inch monitors or 42” electronic writing boards, higher conductivity
is essential for a fast response time with the ability to detect 10-finger
touch. For mobile devices like laptops and smartphones, film-based transparent
conductors are in demand to create thinner, lighter and stronger touchscreens.
With flexible displays on the horizon, transparent conductors will need the
ability to be bent or rolled. Most importantly, transparent conductor prices
must be low enough to encourage mass production of touch-enabled consumer
electronic devices.
Transmission vs. Conductivity
High transmission (greater than 90
percent) along with low resistance (20 to 70W/sq) allows for 10-finger
touch—the key to a great user experience. This is particularly true for
laptops, All-In-One (AIO) computers, and other large-area capacitive
touchscreens. Higher transmission also improves battery life per charge in
mobile devices and creates brighter displays since the touch sensor does not
impede light as much.
For sheet resistances of less than
130W/sq, traditional transparent conductors like ITO are only available on
glass as their annealing temperature is too high and will damage plastic
substrates. Higher conductivity with traditional methods is obtained by
depositing a thicker layer of transparent conductor on a glass substrate, which
takes more time to deposit, thus reducing throughput.
In contrast, silver nanowire ink can be
coated at around 100° C—much lower than the softening temperatures of plastic
films. Mass production throughput is also consistently high, regardless of
sheet resistance requirements. For lower sheet resistance, product designers
need only apply a thicker coating of silver nanowire ink at the same coating speed
(hence same throughput).
Pattern Visibility and Moiré
Moiré effect occurs when the eye sees a
set of lines or dots over another set of lines or dots. This visual image can
considerably degrade the quality and resolution of images, particularly on a
touchscreen. Silver nanowires have no moiré issues and almost no pattern
visibility due to the random distribution of the nanowires.
Weight And Thickness
Nobody wants today’s consumer electronic
devices to look like yesterday’s clunky machines. Tablet and laptop devices are
becoming increasingly thinner and stationary devices like monitors and kiosks
are becoming sleek and aesthetically pleasing, driving demand for thinner,
lighter components. Electronic components with reduced mass tend to be more
rugged and durable.
ITO is usually deposited on glass,
resulting in a fragile, heavy glass touch sensor that is about 0.7 – 1.5 mm
thick. In comparison, a silver nanowire film-based touch sensor is only 0.2 –
0.4mm thick. Silver nanowire sensors on film are roughly 45 percent lighter and
50 percent thinner than its ITO counterpart, giving film-based silver nanowire
sensors a big advantage.
Flexible, Wearable Displays And
Touchscreens
Necessity being the mother of invention,
it didn’t take long for display manufacturers to realize that too many mobile
phone users were sitting on and cracking their touchscreens. Result:
touchscreens are becoming increasingly flexible. In fact, touchscreens have
become so flexible that you may soon be able to fold or roll up your smartphone
or tablet when not in use.
Flexibility is clearly the next big trend
in touchscreens and displays, allowing for enhanced portability, durability,
and unique designs. Imagine unbreakable phone screens that would flex instead
of shattering when dropped, the ability to fold your seven-inch tablet so that
it fits in your pocket, or displays that wrap around your arm, a pillar or
building. Products like these are slowly becoming a reality and are driving
demand for flexible, bendable and rollable touchscreens.
Touchscreens Ideal for Large Area
Displays
Often seen in corporate meeting rooms,
executive or customer briefing areas, huddle spaces, and college/universities,
large touch screen based devices have become increasingly popular. They are
popular as Ideation platforms, they make for great electronic writing, sharing,
real-time collaboration and offer better security than the traditional white board
where someone takes a picture before it is erased. In these types of devices,
there is a need for highly transparent and highly conductive touch sensors and
silver nanowires play an enabling role in such applications.
Touchscreens Help Drive Automotive Market
Automotive manufacturers are integrating
touchscreens into center stack displays, navigation systems, human-machine
interfaces (HMIs), keyless entry, and rear-seat entertainment systems.
According to a recent study, shipments of touchscreen displays for automotive
applications rose sharply in 2018. This trend is expected to increase over the
next four years, with projected shipments exceeding 65 million units in 2021.
Conclusion
For emerging touchscreen applications,
including large area touchscreens, as well as flexible display applications,
silver nanowires offer a significant advantage, both in cost and performance.
Currently used in several consumer products, silver nanowire material offers
lower manufacturing and per-unit costs and makes scaling much easier.
Roll-to-roll processed silver nanowire transparent conductors are the clear
choice for new production facilities that need high throughput and easy
processing, as well as for device manufacturers that need a thin, light,
flexible material to deliver high performance for innovative devices.